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Plant Deck Coating Removal, Coorparoo QLD

Plant deck coating removal in Coorparoo, Brisbane: old trafficable coating ground back to bare concrete along a roof level walkway

Project Details

Location

Coorparoo QLD

Client

NCR National Construction and Remedial

Duration

June to July 2026

The job

Plant deck coating removal on a multi level building in Coorparoo, Brisbane. The deck is a long, narrow roof level walkway between a blockwork parapet and the building face, with electrical kiosks, condensers and two concrete condenser plinths along it. It was finished with an old trafficable coating that had to come off before the deck could be re-coated.

NCR, a remedial builder, brought in Perfect Concrete Care to grind the old coating off the walkway, the plinths and the wall upturns, back to bare concrete. Our Queensland crew started on 4 June 2026, finished the grinding in the third week of June and came back in early July to chase a wall along the building face.

Roof level plant deck walkway with old trafficable coating before grinding in Coorparoo, Brisbane
Before. The old coating along the walkway between the parapet and the building.
Walk behind floor grinder on the old coating of a plant deck walkway in Coorparoo QLD
Floor grinder starting on the old coating.

What the plant deck coating removal involved

  • Floor protection laid through the lobby and corridors before any plant came in, so nothing was marked on the way through the building
  • Grinding the old coating off the walkway with a walk behind floor grinder on dust extraction
  • Hand grinding the wall upturns, kiosk bases, drains and the tight spots around the condensers and pipework
  • Stripping and grinding both condenser plinths and their surrounds back to clean concrete
  • Washing the deck down and taking all the gear out at the end
  • Chasing the wall along the base of the building face in a return visit
Grinding plant staged on floor protection in a lift lobby before plant deck work in Coorparoo QLD, brands blurred
Floor protection down in the lobby and corridors before any plant came through.
Perfect Concrete Care crew hand grinding and floor grinding a plant deck in Coorparoo, Brisbane
Hand grinders on the edges while the floor grinder does the open runs.
Edge of old deck coating ground back to bare concrete beside a condenser plinth in Coorparoo QLD
The coating edge, ground back to concrete on one side.

What made it hard

The deck is long and narrow, with kiosks, condensers, pipework and gas bottles along it. The floor grinder could only work the open runs, so every edge, upturn and plinth corner was done by hand.

The only way to the deck was through the building. Everything went up and down through the lift and corridors, so floor protection went down first and stayed down until the gear was out.

It is an open roof deck, and a wet slab won't grind clean. On showery days the crew worked in the drier stretches and came back to the rest once it dried.

Plant deck walkway ground back to concrete with a dust extractor working in Coorparoo, Brisbane
Walkway ground back, extractor running at the far end.
Long plant deck walkway ground to bare concrete between a blockwork parapet and the building in Coorparoo QLD
The long walkway back to bare concrete.

How it was done

The walkway was done first, floor grinder down the middle and hand grinders along the parapet, the building face and around the kiosks. Then the crew moved to the plinths, one at a time, stripping the coating off the tops and edges and grinding the surrounds.

Once the deck was all bare concrete, it was pressure washed, the gear came out and the protection was lifted. The wall chase along the building face was done on a separate visit in early July.

Concrete condenser plinth with old coating before grinding on a plant deck in Coorparoo, Brisbane, labels blurred
The first condenser plinth before grinding.
Concrete condenser plinth ground back to clean concrete on a plant deck in Coorparoo QLD
The same plinth after grinding.
Second condenser plinth covered in old coating on a plant deck in Coorparoo, Brisbane
The second plinth, still coated.
Perfect Concrete Care crew in hearing and respiratory protection on a plant deck in Coorparoo QLD, faces blurred
Earmuffs and respirators on for the grinding.
Floor grinder and dust extractor working on a condenser plinth in Coorparoo, Brisbane, brands blurred
Floor grinder on the plinth, running into the extractor.

Outcome

The walkway, both condenser plinths and the wall upturns were handed back to NCR as bare, clean concrete in June 2026, washed down and ready for the new coating system, with the wall chase finished in early July.

Second condenser plinth ground back to bare concrete on a plant deck in Coorparoo QLD
Second plinth finished.
Plant deck with condenser plinths and surrounds ground to concrete in Coorparoo, Brisbane
Plinth and surrounds all ground back.
Finished plant deck walkway ground to clean concrete in Coorparoo QLD
The finished run, ready for the new system.

Lessons learned on this job

Every job teaches the crew something. These are the ones we took from Coorparoo.

What worked

  • Protecting the lobby and corridors before bringing any plant in
  • Doing the open walkway first, then the plinths one at a time
  • Finishing with a washdown so the deck was handed over clean

What was difficult

  • A long, narrow deck with a lot of plant and pipework to work around
  • All access through the building, lift and corridors
  • An open roof deck where showers stop grinding until it dries

If you have something similar

Remedial builders and waterproofers re-coating a plant deck, podium or roof in Brisbane need the old coating off cleanly without marking the building on the way through. Have a look at our waterproofing membrane removal Brisbane, concrete grinding Brisbane and coating and membrane removal pages, see other rooftop jobs for NCR at Infinity Apartments, Hamilton and Windsor, or get in touch.

Perfect Concrete Care, your trusted concrete solutions partner

Perfect Concrete Care cuts, cores, grinds and scans concrete on commercial and industrial sites. Our technicians run current plant, work to your programme and keep dust, water and noise under control so the rest of the site keeps moving.

We work for builders, civil contractors, facility managers and government across Sydney, Brisbane and South East Queensland. Most of our work is repeat work, which is the only reference that counts in this trade. Send us the drawings or call and we will price it properly.

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