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Precision Wire Saw Cutting at Roma Street Station, Cross River Rail

Precision wire saw cutting package at Roma Street Station, Queensland.

Project Details

Location

Roma Street Station, Queensland

Client

CBGU Joint Venture

Duration

Supporting Major Infrastructure with Specialist Concrete Cutting

Perfect Concrete Care was engaged to deliver a precision wire saw cutting package at Roma Street Station, one of the most active zones within the Cross River Rail project, Queensland's largest public transport infrastructure upgrade.

Our client, the CBGU Joint Venture (CPB BAM Ghella UGL), required accurate cutting of a reinforced concrete capping beam as part of temporary access works into the future underground station.

Scope of Works

Our team completed the cutting of a 1-metre wide x 600mm high x 12-metre long concrete beam, which was then sectioned into manageable 4-metre blocks. The process was executed using our Tyrolit WCE14P wire saw, supported by core drilling to pass the diamond wire through the structure.

This approach enabled non-destructive, vibration-free cutting, ideal for sensitive environments like live infrastructure zones.

Key Challenges & Execution

The beam itself posed a unique technical challenge, it followed a slight angle rather than a perfectly straight line. This required:

  • Precise wire alignment to maintain cutting tolerances across the angled geometry
  • Strategic core drilling to guide the wire path without damaging surrounding structures
  • Accurate sectioning for safe removal and downstream construction work

Despite the complexity, our team completed the work safely, on time, and with exacting precision, enabling CBGU JV to continue progress on critical site access requirements.

Outcome

Accurate, compliant cuts within tight tolerances

Safe execution in a high-risk, confined site zone

Work delivered on schedule in coordination with broader station works

This project demonstrates our capability to support large-scale, complex civil infrastructure through specialist concrete cutting techniques, advanced tooling, and disciplined on-site execution.

Need specialist concrete cutting for your infrastructure or rail project?

Contact Perfect Concrete Care to discuss your scope.

Perfect Concrete Care, your trusted concrete solutions partner

Perfect Concrete Care cuts, cores, grinds and scans concrete on commercial and industrial sites. Our technicians run current plant, work to your programme and keep dust, water and noise under control so the rest of the site keeps moving.

We work for builders, civil contractors, facility managers and government across Sydney, Brisbane and South East Queensland. Most of our work is repeat work, which is the only reference that counts in this trade. Send us the drawings or call and we will price it properly.

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